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Level measuring instruments wholesale manufacturer 2023: Remote Accessibility – Industrial processes often span across intricate and complex facilities. IIoT radar sensors grant operators and engineers the ability to access data remotely eliminating the need for physical proximity to the sensor. This functionality simplifies troubleshooting, reduces response times to irregularities and minimizes periods of inactivity. Predictive Maintenance – One of the advantages of IIoT-enabled radar sensors is their capability to anticipate maintenance requirements. By analyzing data patterns these sensors can forecast when maintenance or calibration will be necessary, allowing for intervention before problems escalate. This predictive maintenance feature significantly improves equipment reliability and lifespan. Read additional info at level measurement instrument.

Humidity interference, when the humidity increases, it will cause the insulator resistance to decrease, the dielectric constant to increase, the skeleton to be fluffy, and the resistance to increase, resulting in an increase in leakage current and changes in capacitance and inductance. Also, it softens the colloid and reduces measurement accuracy. Chemical interference, chemical interference usually refers to some corrosive gases, such as acids and alkalis. The long-term action of these gases will not only damage the instrument and internal components, but also conduct electricity with the metal, affecting the normal operation of the radar level transmitter.

Product features: Large display range, wide range of use, suitable for low temperature, medium temperature, high pressure occasions. It can be matched with remote transmitter output 4-20MADC standard signal to realize remote display of liquid level guage. It can also be matched with liquid level switch to realize liquid level control. Generally speaking, the material level feedback is inaccurate and untimely, which is very prone to explosion events, and there is a greater safety risk. Therefore, the requirements for the radar level meter are very high, but the radar level meter often has abnormal material level jumps or falls, or even crashes, resulting in large errors in material level measurement, which brings trouble to production and sales.

If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.

So what are the installation technical requirements for radar water level meters? The installation of the radar water level meter must be vertical to the object to be measured; there should be no obstructions between the measured object and the radar water level meter, otherwise it will affect the reflection of radar waves, that is, affect the measurement accuracy; the center of the radar water level meter is far from the shore of the water body. The distance must be greater than the radius of the transmitting beam, otherwise the measurement accuracy will also be affected; the installation cantilever bracket of the radar water level meter must be firm, and cannot be shaken up and down; in order to protect the radar water level meter, the water level meter can be installed on the cantilever bracket. Iron box, put the radar water level meter probe.

The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control. Find more information at https://www.kaidi86.com/.

In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.

KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.

Working principle: Working principle of radar level gauge: UHF electromagnetic waves are transmitted to the liquid level of the container under test through the cable or antenna. When the electromagnetic wave touches the liquid level and is reflected back, the instrument detects the time difference between the initial wave and the echo, thereby calculating the liquid level height. Select guided wave radar or airborne radar according to the dielectric constant and measurement length of the measured medium.

In this paper, there are three situations that lead to the radar level meter measurement value jump, respectively, closed metal cover, condensation on the antenna, power supply power supply is insufficient. In fact, the radar level meter measurement value jump belongs to a relatively common problem, leading to the emergence of this problem for a number of reasons, the emergence of problems in a timely manner to find the cause and solve the problem is the most important. Liquid level is the height of the liquid level in a sealed container (pool) or an open container (pool). In addition, liquid level measurement is divided into two categories: continuous measurement and level measurement.