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Top stamped lead frames supplier: Fortuna has more than 20 years of experience in product stamping and mold processing, and has extremely professional capabilities. Our mold processing uses slow wire cutting and grinding machine processing equipment imported from Japan. The tolerance of mold processing parts can reach 0.002mm, and the overall mold processing tolerance can reach 0.02mm. Our engineers have outstanding professional abilities. They all have more than 10 years of experience in the field of mold design, and are also proficient in Solid work, Pro/E, UG 3D software and CAD and other drawing softwares. Find even more information on lead frame suppliers.

In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.

Wall Thickness and Fillets – Wall thickness is critical for both strength and machinability. Thin walls can lead to part deformation, while overly thick walls might be unnecessary and increase material costs. Aim for a balanced wall thickness that maintains strength without compromising machinability. Fillets, or rounded internal corners, are also vital. They reduce stress concentrations and enhance the lifespan of cutting tools. Incorporating fillets into your design can lead to more durable parts and smoother machining processes. Threaded Features – Threads are essential for assembly in many CNC machined parts. Designing internal and external threads requires attention to detail to ensure compatibility and durability. Standard thread sizes and pitches can simplify machining and reduce costs.

Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part. See extra information at https://www.dgmetalstamping.com/.

In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production. Achievable effects:Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate. Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.

CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.

The factory has strong technical force, with 45 professional mold technicians and 5 mold design engineers, from product evaluation to mold design, manufacturing, assembly and production, a one-stop service. There are 70 sets stamping machines, punching tonnage from 25-200 tons, stamping speed can reach 1200 times/ min. We can produce different material with thickness 0.1-5.0MM, Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%. The factory has 40 sets of 5-axis CNC machines and 2 sets of 6-axis CNC machines that imported from Japan. The processing diameter is from 1.0-32MM, the processing precision is 0.005MM, and it can process different materials. The current equipment utilization rate is 70%. The factory is located in the Matigang Industrial Zone, Dalingshan Town, Dongguan City, a famous manufacturing city, 500 meters away from the highway intersection and 40 minutes drive from Shenzhen Airport.